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Flange Isolation Kits: Crucial Cathodic Protection for Cross-Country Pipelines

David O’ConnorCorrosion Control Specialist • TXCO Engineering
June 30, 2026
5 min read
Flange Isolation Kits: Crucial Cathodic Protection for Cross-Country Pipelines

Why Pipeline Flange Isolation Matters

Galvanic corrosion occurs rapidly whenever two dissimilar metals are electrically connected in an electrolyte such as moist soil or seawater. Flange Isolation Kits (FIKs) break this electrical circuit, dividing long pipelines into discrete cathodic protection zones.

Key Elements of a Reliable Isolation Kit

  • High dielectric strength retainer gasket (Glass Reinforced Epoxy NEMA G10/G11).
  • Spring-energized PTFE or Viton primary seal for dual containment.
  • Mylar or Nomex bolt insulating sleeves.
  • Double steel-backed G10 insulating washers per bolt.
TOPICS:#Flange Isolation#Cathodic Protection#G10#Corrosion Prevention

Written by David O’Connor

Corrosion Control Specialist at TXCO Sealing Products. Specializing in advanced metallic materials, high-pressure flange joint integrity, and zero-emission critical sealing systems.

From high-performance gaskets, hoses and fasteners to custom-engineered sealing solutions, TXCO helps customers solve demanding applications with reliable products, technical expertise and responsive support.

Just call us on +91 6302 152 938

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